Mercury 105/140 JET/135/150/175/200/225 Outboard Motor Service Manual

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1992 1993 1994 1995 1996 1997 1998 1999 2000 Mercury 105/140 Jet, 135, 150, 150 XR6, 150 Magnum III, 150 EFI, 175, 175 EFI, 200, 200 EFI

• With Serial Numbers 0D082000 thru 0G960499

1992 1993 1994 1995 1996 1997 1998 1999 2000 Mercury 150/200/225 Pro Max, 150/200/225 Super Magnum

• With Serial Numbers 0D082000 thru  0T105314

Pages: 797
Format: PDF files (zipped)
File size: 17mb
Compatibility: Windows/Mac computers

This PDF service manual contains all the necessary instructions needed to service the 1992-2000 Mercury 105/140 JET/135/150/175/200/225 Outboard Motor from top to bottom according to the manufacturer’s specifications. This is the same manual professional technicians use to diagnose and repair the outboard motor. Whether it’s routine maintenance, such as tune-ups and fuel system service, or more extensive repairs involving engine overhaul, this manual provides the most accurate information to perform the job.

Topics in the Mercury 105/140 JET/135/150/175/200/225 Outboard Motor Service Manual:

Section 1 – General Information
A – Specifications
B – Maintenance
C – General Information
D – Outboard Installation

Section 2 – Electrical
A – Ignition
B – Charging & Starting System
C – Timing, Synchronizing & Adjusting
D – Wiring Diagrams

Section 3 – Fuel System
A – Fuel Pump
B – Carburetor
C – Fuel Injection 1995 and Prior
D – Fuel Injection 1996 and Up
E – Oil Injection
F – Emissions

Section 4 – Powerhead
A – Powerhead
B – Cooling

Section 5 – Mid-Section
A – Clamp/Swivel Brackets & Drive Shaft Housing
B – Power Trim

Section 6 – Lower Unit
A – Right Hand Rotation
B – Left Hand Rotation
C – 1.78:1 Ratio (4-1/4, Dia.)
D – Right Hand Non-Ratcheting
E – Left Hand Non-Ratcheting
F – Jet Outboards

Section 7 – Attachments/Control Linkage

This is a complete service manual that contains detailed procedures, photos and specifications.