Mercruiser 5.0L, 5.7L, 6.2L MPI Marine Engine Service Manual

Covers: 2001 and newer Mercruiser 5.0L, 5.7L, 6.2L Marine Engines

Carbureted Models

• 5.0L Alpha and Bravo, 5.7L Alpha and Bravo — Sterndrive (MCM)
  • 0M087348 and Above
• 5.7L — Inboard (MIE)
  • 0L677227 and Above
• 5.7L — Tow Sports (MIE)
  • 0L677946 and Above

MPI Models

•  5.0L MPI Alpha and Bravo, 350 MAG MPI Alpha and Bravo, 350 MAG MPI Bravo Horizon, MX 6.2 MPI, MX 6.2 MPI Horizon — Sterndrive (MCM)
  • 0M300000 and Above
• 350 MAG MPI Inboard, 350 MAG MPI Horizon Inboard, MX 6.2 MPI Inboard, MX 6.2 MPI Horizon Inboard — Inboard (MIE)
  • 0M310000 and Above
• 350 MAG MPI
  • 0M310000 and Above
• Black Scorpion
  • 0M391600 and Above
• MX 6.2 MPI
  • 0M310000 and Above
• MX 6.2 Black Scorpion
  • 0M391750 and Above

Pages: 1,097
Format: PDF
File size: 60mb
Compatibility: Windows/Mac/Tablet
Notes: Bookmarked, searchable, printable. Instant digital download.

This PDF service manual contains all instructions to repair your Mercruiser 5.0L, 5.7L or 6.2L marine engine from top to bottom.  Both carbureted and fuel injected models are covered. This is the same manual technicians use to diagnose and repair the engine. Whether it’s routine maintenance, such as tune-ups and fuel system service, or more extensive repairs involving engine and pump disassembly, this manual provides the most accurate information to perform the job.

Publication dated June 2003.

Topics:

Important Information

• General Information
• Maintenance
• Fluids and Capacities
• Troubleshooting

Removal and Installation

• MCM Models
• MIE Models

Engine Mechanical

• Engine Specifications
• Torque Specs
• Removal and Installation
• Overhaul

Electrical System

• Starting System
• Ignition System
• Charging System
• Wiring Diagrams

Fuel System and Sensors

• Carbureted Fuel System
• MPI Fuel System

Cooling System

• All Models
• Seawater Cooled Models
• Closed Cooled Models

Exhaust System

• Manifolds, Elbows, and Risers
• Riser
• Collectors

Drives

• Velvet Drive In-Line And V-Drive Transmission
• Velvet Drive 5000 Series Transmission
• ZF/Hurth 630 And 800 Series Transmission
• ZF Marine/Hurth 45C In-Line Transmission

Power Steering

• Pump

Water Flow Diagrams