Mercury 40/50/55/60 3-Cylinder Outboard Motor Service Manual

Clear, bookmarked, printable and searchable PDF  Instant download

• United States serial 0G531301 and above
• Belgium serial 09974454 and above
• 1989 to 1997 model years

Pages: 539
Format: PDF files (zipped)
File size: 14mb
Compatibility: Windows/Mac computers

This PDF service manual contains all the necessary instructions for any repair the 1989-1997 Mercury 40/50/55/60 3-Cylinder, 2-stroke outboard motor may require from top to bottom. This is the same manual Mercury technicians use to diagnose and repair the Mercury outboard motor. Whether it’s routine maintenance, such as tune-ups and fuel system service, or more extensive repairs involving engine disassembly, this manual provides the most accurate information to perform the job.

Topics in the Mercury 40/50/55/60 3-Cylinder Outboard Motor Service Manual

Section 1 – Important Information
A – Specifications
B – Maintenance
C – General Information
D – Outboard Installation

Section 2 – Electrical
A – Ignition
B – Charging & Starting System
C – Timing, Synchronizing & Adjusting
D – Wiring Diagrams

Section 3 – Fuel System
A – Fuel Pump
B – Carburetor
C – Oil Injection
D – Emissions

Section 4 – Powerhead

Section 5 – Mid-Section
A – 40/50 Clamp/Swivel Brackets & Drive Shaft Housing
B – 55/60 Clamp/Swivel Brackets & Drive Shaft Housing
C – 40/50 Power Trim
D – 55/60 Power Trim
E – 40/50 Manual Tilt
F – 55/60 Manual Tilt

Section 6 – Lower Unit
A – 40/50 Lower Unit
B – 55/60 Lower Unit
C – 60 Bigfoot
D – Jet Drive

Section 7 – Attachments/Control Linkage
A – Throttle/Shift Linkage
B – Tiller Handle

Section 8 – Manual Starter

This is a complete service manual that contains detailed procedures, photos and specifications.