1985-1994 Suzuki DT40 Outboard Service Manual PDF

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Covers: Suzuki DT40 outboard motors

• DT40C/CE/CER
• DT40W/WK

Pages: 274
Format: PDF
File size: 30mb
Compatibility: Windows/Mac/Tablet

This high quality PDF service manual contains instructions, specifications and illustrations for any repair your 85-94 Suzuki DT40 outboard motor may require from top to bottom. This is the same manual professional marine techs use. Whether it’s routine maintenance, such as tune-ups and fuel system service, or more extensive repairs involving power unit overhaul, this downloadable manual provides the most accurate information to perform the job.

5th edition

Topics:

• General Information
• Specifications
• Torque Specs
• Service Data
• Maintenance and Tune-Up
• Electrical and Ignition
  • Inspection
  • Wiring Diagram
  • Disassembly and Assembly
  • Starter and Relay
  • Ignition
• Fuel System
  • Carburetor
  • Reed Valves
  • Fuel Pump and Filter
  • Tank
  • Squeeze Pump
  • Fuel Connector Plug
• Power Unit/Motor
  • Inspection
  • Removal and Installation
  • Disassembly and Assembly
  • Recoil Starter
  • Oil Injection System
• Housing and Bracket
  • Removal and Installation
  • Disassembly and Assembly
  • Servicing
  • Steering Tension Adjustment
  • Tilting Tightness Adjustment
  • Clutch Adjustment
• Lower Unit
  • Inspection
  • Removal and Installation
  • Disassembly and Assembly
  • Transmission Gear Adjustment
  • Trim Tab Adjustment
  • Prop
• Motor Setting and Optional Parts
  • Mounting on a Boat
  • Optional Parts
• Wire Routing
  • Fuel / Water Hose Routing
  • Wiring Diagram
• Troubleshooting Chart
• Supplements for:
  • DT40W “VF” 1985
  • DT40C “VH” 1987
  • DT40C “L” 1990
  • DT40C/40W/40WK “N” 1992
  • DT40TC “R” 1994